HSD highprecision wire stripping machine
1. The Main Difficulties in Stripping HSD Cables
HSD (High Speed Data) cables have a multilayer structure and extremely low tolerance for errors. Compared with standard cables, they are significantly harder to process.
1.1 Complex MultiLayer Structure with Zero Margin for Error
Typical HSD cables include:
Outer jacket
Braided shield
Aluminum foil shield
Inner jacket
Insulation
Precision twisted pair or quad cores
Any damage, deformation, or incorrect stripping length can cause signal loss, EMI issues, or assembly failure.
1.2 Dense Braiding — Hard to Cut or Fold Back
Conventional blades easily snag or break braided wires, while manual processing is slow and inconsistent.
1.3 Extremely High Length Accuracy Requirements
HSD assembly requires extremely tight tolerances:
A stripping length deviation > ±0.2 mm may cause connector misfit
Outer/inner layers must be stripped to precisely matched lengths to maintain stable impedance
1.4 Soft, Flexible Cable Easily Damaged
Ordinary stripping machines may:
Stretch the inner cores
Deform the shielding
Cause poor terminal crimping
This makes reliable highspeed transmission impossible.
2. What Kind of Stripping Machine Is Required?
To process HSD cables reliably, you need a servocontrolled, multistage, highprecision stripping machine designed specifically for shielded highspeed data cables.
2.1 MultiLayer Stripping Capability
The machine must handle:
Outer jacket removal
Aluminum foil stripping
Braided shield cutting or folding
Precise inner jacket removal
All programmable in multiple steps, reducing manual rework.
2.2 Servo Drive + Precision Blade Control
Guarantees stripping accuracy of:
±0.05 to ±0.1 mm
This meets the extremely narrow tolerances of highspeed cables.
2.3 NonDamaging Clamping and Cutting
Includes:
Soft clamping system (silicone rollers or flexible servo clamps)
Detection for shield/core damage
Automatic blade compensation
Ensures zero damage to cores and shielding.
2.4 Shield Processing Compatibility
Essential for cables with braided and foil shields:
Automatic shield cutting
Braiding foldback support
Laser or rotary blade for precise aluminum foil cutting
Prevents broken strands or residual foil that affect final assembly.
2.5 Automated Feeding and Production Line Integration (Optional)
For mass production:
Automatic feeding and cutting
Multistep stripping
Direct connection to terminal crimping equipment
Improves consistency and reduces labor cost.
3.HSD highprecision wire stripping machine
