HSD smart wire crimping machine： Smart Operation & Production Line Integration
HSD smart wire crimping machine
1. Intelligent Operation Features
(1). OneTouch Operation Workflow
The machine uses a touchscreen interface to achieve onetouch start, autocalibration, automatic crimping, and automatic alarms—reducing operator skill requirements and minimizing human error.
(2). Adaptive Parameter Adjustment
The system automatically matches:Crimp height、Crimp force curve、Conductor and shield forming parameters、according to different HSD cable types, enabling quick changeover with no manual finetuning.
(3). AI Vision Inspection (Optional)
Integrated CCD/AI vision detects: Pin insertion and position、Shield fraying or stray wires、 Crimp shape conformity、 The system automatically separates defective parts during production, ensuring stable quality.
(4). CFM Smart Crimp Force Monitoring
Realtime monitoring of the crimping force curve automatically identifies overcrimp, undercrimp, and positional deviations, forming a closedloop control system that guarantees consistent crimp quality.
(5). Intelligent Fault Diagnosis
The machine features builtin selfdiagnostics that pinpoint issues in modules such as crimping units, feeders, and tooling—reducing downtime and improving overall equipment efficiency.
2. Production Line Integration Advantages
(1). Seamless Integration with Stripping, Welding, and Testing Stations
The HSD intelligent terminal machine communicates with upstream and downstream devices through MES or industrial protocols such as OPC UA and EtherCAT, enabling fully automated line operation.
(2). Compatible with Fully Automated Wire Harness Lines
Supports robotic loading/unloading, auto wire calibration, and automatic sorting, allowing construction of:
Full HSD automated lines: stripping → forming → crimping → testing
Dualend processing lines
Multistation collaborative assembly lines
(3). Unified Data Management (MES / Traceability)
Automatically records crimp curves, parameters, and yield data
Assigns a unique barcode to every harness for full traceability
Integrates with ERP/MES systems for realtime production monitoring
(4). Highly Flexible Manufacturing
Supports quick switching between different HSD cable models, Fakra cables, and coaxial harnesses—ideal for both multivariety small batches and highvolume automotive production.
