In DC charging pile manufacturing, 0.03mm² control wires demand extremely precise processing. These ultrafine conductors have thin insulation and a small copper bundle, making manual stripping unstable and prone to defects such as conductor breakage, uneven strip lengths, or insulation damage. For consistent mass production, a onetouch changeover multisegment stripping machine designed for micro wires becomes essential.
1. Why OneTouch Changeover and MultiSegment Stripping Are Necessary
● Ultrafine diameter requires controlled gripping force
A 0.03mm² wire has almost no error tolerance. The stripping system must apply microlevel clamping pressure to avoid deformation or copper breakage.
● Multisegment stripping is a common requirement
Control wires in DC chargers often require short front stripping, midsection stripping, and deep rear stripping. A multisegment program eliminates secondary processing and ensures uniformity.
● Onetouch changeover boosts line efficiency
Different control wire specifications are switched frequently. Traditional machines require manual blade adjustments, while a onetouch changeover system loads stored profiles instantly, keeping production rhythm stable.
2. Key Features of the Recommended Machine
1). Microwire dedicated servo stripping mechanism
Highresolution servo control achieves precise blade movement in milliseconds, ensuring clean cuts without nicking or stretching the copper core.
2). Automatic blade compensation
For 0.03mm² wires, even a 0.001mm blade offset can cause defects. Autocompensation maintains cutting depth automatically, minimizing downtime.
3). Fourzone adaptive clamping module
Frontrearleftright micropressure zones stabilize the wire during stripping, preventing vibration and ensuring straight, accurate stripping even on long wires.
4). Fully parameterized multisegment stripping
Each stripping segment can independently set length, depth, pulloff speed, and blade force. This ensures high repeatability for complex multistep control wire specifications.
5). Largecapacity onetouch recipe library
Hundreds of wire profiles can be stored. Switching between 0.03mm², 0.05mm², or 0.2mm² control wires requires no mechanical readjustments—just select the preset and start production.
3. Applications and Advantages
• DC charger control and signal wire preparation
• Lowcurrent detection lines
• Sensor and weaksignal wiring
• Factories with frequent smallbatch model changeovers
The machine provides very low defect rates, excellent strip consistency, fast changeovers, and stable longterm production, making it ideal for highprecision DC charging pile wiring.
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