For largegauge electronic charging cables—especially 50mm² shielded cables—production demands strong cutting force, precise shield removal, and consistent insulation stripping. Traditional manual or multiprocess machines struggle with thick conductors and dense braided shields, resulting in unstable output and high defect rates. This is why more manufacturers adopt an allinone machine combining shield stripping, insulation stripping, and cable cutting to boost productivity and ensure uniform quality.
1. Why 50mm² Shielded Cables Require an Integrated Processing Machine
• Large crosssection requires clean, highforce cutting
A 50mm² conductor is thick and rigid. Standard machines often fail to perform a clean cut, leaving burrs or partial breaks. The integrated machine uses a hightorque servo system to produce a single, smooth cut without deforming the conductor.
•Dense braided shielding is difficult to remove
This cable type typically features tight copper braiding. Shield removal must be deep enough to separate the braid yet gentle enough to preserve the insulation below. The dedicated allinone system calculates depth and controls blade pressure precisely, delivering clean, even shieldcut lines.
•Multistation processing increases errors
If cutting, stripping, and shield removal are handled by separate machines, strip lengths and cable lengths can drift. Integrated processing keeps all parameters synchronized, ensuring every finished cable matches the required specification.
2. Key Capabilities of the Recommended AllinOne Machine (Wholesale Model)
1). Hightorque cutting module
Engineered for cables 50mm² and above, it produces flat, accurate cuts without conductor distortion.
2). Intelligent layered stripping function
The machine allows independent settings for shield removal, outer jacket stripping, and inner insulation stripping, achieving clear separation of each layer.
3). Fullservo synchronized motion
Cut length, strip length, and pulloff speed are digitally controlled. This ensures stable, repeatable performance for highvolume batches.
4). Multirecipe quickchange system
For wholesalers handling diverse cable specifications, stored presets enable fast switching without mechanical adjustments.
3. Application Scenarios & Wholesale Advantages
•Mass production of chargingpile cable assemblies
•Highpower DC supply lines
•Electric vehicle and industrial power equipment harnesses
•OEM factories working with multiple cable types and sizes
Wholesale users benefit from higher throughput, lower defect rates, consistent processing quality, and a multifunction machine that reduces labor and equipment costs.
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