In aerospace motor cable harness processing, wires typically feature multi-strand fine copper conductors, thin insulation layers, compact structures, and high material value. Any damage such as scratches, cuts, or strand separation during stripping can compromise conductivity and may result in the rejection of the entire cable. As a result, self-feeding wire stripping machines designed to avoid copper damage have become essential equipment for high-end aerospace wiring applications.
1. Truly Protects Copper Conductors
The core advantage of this type of stripping machine lies in its precise control of stripping depth and blade movement. Instead of aggressive cutting, the machine uses a micro-cutting and controlled separation process, removing only the insulation without contacting the copper core.
Even for ultra-fine multi-strand conductors, the copper strands remain intact, smooth, and well-aligned, significantly reducing defects in subsequent crimping or soldering operations.
2. Self-Feeding Design for Consistent Results
Aerospace wire harnesses demand extremely high length accuracy. The self-feeding mechanism employs active feeding rollers combined with synchronized control, ensuring stable, uniform feeding without slippage.
Compared with manual or semi-automatic methods, this approach prevents issues such as uneven tension, copper deformation, and cumulative length errors, delivering highly consistent stripping quality for every wire.
3. Adaptable to Complex Aerospace Cable Specifications
Aerospace motor cables often involve multiple specifications, small batch sizes, and strict quality requirements. These machines emphasize parameter-based configuration, allowing quick adjustment for different wire diameters, insulation thicknesses, and stripping lengths without frequent mechanical changes. This improves efficiency while minimizing the risk of human error.
4. Higher Reliability and Yield
In aerospace applications, reliability takes precedence over speed. Non-damaging self-feeding stripping methods reduce hidden internal damage at the source, avoiding situations where wires appear acceptable externally but are internally compromised.
This not only improves single-process yield but also enhances the long-term stability of wire harnesses under vibration and high-temperature conditions.
5. Reduced Dependence on Operator Skill
Traditional high-precision stripping often relies heavily on experienced operators. By optimizing mechanical structure and control logic, this type of machine embeds expertise directly into the equipment. Even less experienced operators can consistently achieve high-quality stripping results, supporting the standardization and repeatability required in aerospace manufacturing.
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