EV Shielded Wire Cutting and Stripping Machine

　　In new energy vehicle (EV) wiring systems, shielded wires play a critical role in suppressing electromagnetic interference and ensuring stable transmission of both signals and power. These cables have complex structures, typically consisting of an outer jacket, a shielding layer, and internal conductors, which place very high demands on cutting and stripping accuracy. The EV shielded wire cutting and stripping machine is a professional solution developed to meet these stringent processing requirements.

　　1. Integrated Cutting and Stripping for Higher Efficiency

　　This machine combines fixed-length cutting and precise stripping into a single continuous process, eliminating repeated handling and repositioning. While maintaining high accuracy, it improves overall cycle time, making it especially suitable for EV wire harness production where shielded cables are used in large quantities and consistency is essential.

　　2. Precise Handling of Shielding Layers with Structural Integrity

　　Any cutting, tearing, or deformation of the shielding layer can significantly reduce its effectiveness. The EV shielded wire cutting and stripping machine uses controlled cutting depth and a separation-based stripping method to carefully process the outer jacket and shielding layer. The result is a clean, well-organized shield structure, ideal for subsequent shield folding, grounding, or termination.

　　3. Stable Feeding to Prevent Cable Stress and Damage

　　EV shielded wires often have larger diameters and higher rigidity. Uneven mechanical force during processing can deform internal conductors. This machine employs synchronized feeding and rigid clamping mechanisms to keep the cable stable throughout cutting and stripping, minimizing pulling or compressive stress on the copper conductors.

　　4. Flexible Adaptation to Multiple EV Cable Specifications

　　EV wire harnesses involve many models and varying specifications. With parameter-based settings, the machine allows fast adjustment of cutting length, stripping dimensions, and processing speed without complex mechanical changes. This greatly improves changeover efficiency and supports multi-specification EV cable production.

　　5. Improved Consistency and Overall System Reliability

　　Consistent cutting and stripping quality is the foundation of reliable EV wire harnesses. By delivering high mechanical precision and repeatability, this equipment reduces human error and hidden damage, ensuring every shielded wire meets uniform standards before assembly and enhancing the long-term reliability of the vehicle’s electrical system.