In high-power electrical connections and heavy-duty wire harness manufacturing, dual-core 70mm² cables represent a premium, large cross-section category. Their large diameter, significant weight, and thick insulation place demanding requirements on machine rigidity, control accuracy, and long-term operational stability.
1. The Value of Integrated Cutting and Stripping
Compared with separate processing steps, an integrated cut-and-strip system completes precise length cutting and end stripping in one feeding cycle, eliminating repositioning errors.
• Consistent cable length accuracy
• Clean, uniform strip ends
• Reduced handling and stable cycle times
For high-value 70mm² cables, one-pass processing is critical to minimizing waste and ensuring quality.
2. Processing Characteristics of Dual-Core Large-Gauge Cables
During cutting and stripping, dual-core 70mm² cables present several technical challenges:
•Large conductor cross-section, requiring high cutting force
•Parallel dual-core structure, demanding synchronized clamping and cutting
•Thick insulation layers, making stripping depth control more demanding
Insufficient machine rigidity or inaccurate control can easily lead to conductor deformation, surface damage, or uneven strip lengths.
3. Core Machine Advantages
1). High-Torque Cutting System
Designed for large-gauge cables, the cutting mechanism delivers clean, square cuts without pulling or flattening the conductors.
2). Stable Clamping and Synchronized Feeding
Optimized for dual-core cables, the feeding system prevents slippage or misalignment, ensuring both cores are processed evenly.
3). Precise Stripping Control
Independently adjustable blade stroke and depth balance processing speed with effective conductor protection.
4). Integrated Automated Workflow
Cutting and stripping are completed at a single station, reducing manual intervention and improving overall consistency.
4. Typical Application Areas
• New energy power and energy storage harnesses
• High-current industrial equipment connections
• EV charging and power supply cables
• Heavy-duty control cabinet wiring
In these applications, cutting accuracy and stripping quality directly affect assembly efficiency and electrical safety.
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