Automated New Energy Wiring Harness Production Line

manual loading

automatic rounding and stripping

automatic cutting of woven mesh

rotating CCD detection + residual cleaning

automatic turning of woven mesh

automatic wrapping tape

automatic round stripping of the inner and half stripping

rotating CCD detection + residue cleaning

automatic assembly of shielding rings

automatic crimping of shieding rings

pulling inner insulatin + automation assembly part terminals + crimping

automatic feeding with defective product separation

 

Features

　　• The equipment is designed for automated processing of new energy high-voltage harnesses, performing: automatic wire feeding, cutting, outer insulation stripping, laser foil cutting, braid cutting/shaping, inner insulation stripping, shield ring crimping, terminal crimping, AB-end sheath assembly, automatic NG sorting, and auto-unloading.

　　• The machine adoptsPLC bus control & communicationand afull servo-driven power systemfor stable performance.

　　• Touchscreen operationallows saving all processing parameters. Production jobs can be edited and dispatched based on requirements.

　　• Equipped withbranded servo motorsandCCD vision inspection systems, enabling real-time quality monitoring to ensure product yield.

　　• The crimping unit useshigh-precision servo motorsandPM-01 pressure management system, achieving superior crimping accuracy and stability with real time monitoring.

　　• The automated line employs acyclic conveyor system, reducing labor costs and boosting production efficiency.

　　•The automated line employs acyclic conveyor system, reducing labor costs and boosting production efficiency

 

Equipment parameters

Equipment	New Energy Wiring Harness Automated Production Line
Applicable Cables	High-voltage cables （2.5mm²-90mm²）
Processing Length	300-9999mm（customizable）
Servo Press	≤30T
Capacity	200pcs/h (single-end, subject to product process
Power Supply	3phase380V/50Hz
Air Supply	0.5Mpa-0.7Mpa
Weight	8000KG
Dimensions	L22000*W2000*H2000
Functions	Automatic wire feeding, cutting, outer insulation stripping, laser foil cutting, braid cutting, braid flipping, inner insulation stripping, shield ring crimping, terminal crimping, AB-end sheath assembly, automatic NG sorting, auto-unloading.
Outer Insulation Stripping	Stripping length 0-80mm, accuracy ±0.5mm (full/semi-strip). Blade accuracy 0.05mm; blade life 200k cycles (monitored).
Laser Foil Cutting	Residual foil < outer insulation thickness; sharp residue ≤4.5mm. Cutting accuracy ±1mm (no damage to braid or insulation).
Braid Cutting Range	5-60mm; length accuracy ±1.0mm; depth accuracy ±0.05mm.
Braid Flipping	5-20mm (neatly flipped).
Inner Insulation Stripping	Length 0-55mm, accuracy ±0.5mm (full/semi-strip). Blade accuracy 0.05mm; blade life 200k cycles (tracked).
Cycle Time	≤18s per single-end (one terminal harness)