New Energy Flat Cable Synchronous Cutting & Automatic Stripping Machine

　　With the rapid development of new energy vehicles, battery packs, and energy storage systems, flat cables are gradually replacing traditional round wires and becoming a core component of highpower, highly integrated wiring harnesses. The processing accuracy of flat cables directly determines the reliability and consistency of the entire harness system.

　　I. What Is a New Energy Flat Cable?

　　A new energy flat cable is a conductor with a wide and thin, flat crosssection. It is commonly used in new energy vehicle battery packs, highvoltage power distribution systems, drive motors, electronic control modules, as well as energy storage and charging/discharging equipment.

　　Typical characteristics include: large conductor width, thin thickness, multiple strands arranged in parallel or integrally laminated structures, a uniformly thick insulation layer that must not be overcut, and extremely high requirements for endface flatness.

　　Compared with round cables, flat cables offer better heat dissipation and more compact routing, but they place much higher demands on processing equipment.

　　II. Key Challenges in Stripping New Energy Flat Cables

　　Flat cables may look simple, but they are difficult to strip. The main challenges include:

　　1. Asymmetrical structure, prone to blade deviation

　　Flat cables lack a natural center point. Conventional stripping methods can easily cause one side to be overcut while the other side is not fully stripped.

　　2. Thin and rigid insulation with minimal tolerance

　　Even slight errors can damage the conductor edges, directly affecting currentcarrying capacity and service life.

　　3. Large transverse conductor area with strict cut quality requirements

　　Uneven end faces, burrs, or compression marks can negatively impact subsequent crimping or welding processes.

　　4. High consistency requirements for cutting length

　　New energy wiring harnesses are produced in batches. Small cutting errors can be amplified during vehicle assembly.

　　III. Why a Synchronous Cutting & Automatic Stripping Machine?

　　Given these challenges, conventional stripping machines or manual processing can no longer meet the requirements. Equipment truly suitable for new energy flat cables must offer the following capabilities:

　　1. Integrated synchronous cutting and stripping

　　Cutting and stripping are completed within the same cycle, eliminating length errors caused by secondary positioning.

　　2. Dedicated flatcable clamping structure

　　Upperlower or leftright synchronized clamping prevents lateral movement during stripping.

　　3. Precisely controllable stripping depth

　　Fine adjustment of stripping stroke ensures removal of insulation only, without damaging the conductor.

　　4. Highrigidity blade system

　　Straight, sharp cutting edges deliver smooth and flat end faces, ideal for wide conductors.

　　5. Stable repeat accuracy

　　Ensures longterm stability and consistency required for mass production of new energy wiring harnesses.